logo
Startseite ProdukteAutomatische Kontrollwaage

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

  • Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Produktdetails:
Place of Origin: CHINA
Model Number: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Zahlung und Versand AGB:
Minimum Order Quantity: 1 set
Preis: Verhandlungsfähig
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Kontakt
Ausführliche Produkt-Beschreibung
Produkt: Lösen von Gewichtsschwankungen bei der Herstellung mit Smart Checkweigher Waschleiche: 0,1 g - 50 kg (abhängig vom Modell)
Wiegengenauigkeit: ± 0,1 g bis ± 1 g (abhängig von Geschwindigkeit und Last) Waagegeschwindigkeit: Bis zu 800 Artikel/Minute (abhängig von der Produktgröße und dem Fördertyp)
Förderbreite: 100 mm - 600 mm (einstellbar für verschiedene Produkte) Fördermaterial: Edelstahl, PU-Gürtel oder modularer Plastikgürtel
Ablehnungsmechanismus: Pneumatischer Drücker, Tropfentor, Diverter Arm oder Soft-Touch-Abstoßung Datenausgabe: RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Softwarefunktionen: SPC (statistische Prozesskontrolle), Echtzeit-Trendanalyse, Batch-Berichterstattung Compliance -Standards: Mettler Toledo, Oiml R51, NTEP, FDA 21 CFR Teil 11
Betriebstemperatur: 0 ° C bis 40 ° C (einige Modelle unterstützen -10 ° C bis 50 ° C) IP-Bewertung: IP54 (Standard), IP65/IP66 (Waschenmodelle für Lebensmittel/Pharma)
KI & maschinelles Lernen: Selbstkalibrierung, Anpassungsgewichtskompensation, Vorhersagewartungswarnungen Multi-Lane-Wiegen: Unterstützt 2–8 Fahrspuren für Hochgeschwindigkeits-Parallel-Wiegen
Funktionalität überprüfen und sortieren: Multi-Level-Sortierung (untergewichtig, übergewichtig, akzeptabel)
Hervorheben:

smart checkweigher for manufacturing

,

automatic checkweigher with weight control

,

industrial checkweigher for weight variation

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Introduction to Weight Variation Issues in Manufacturing

Weight variation is a critical quality control challenge affecting numerous manufacturing sectors including food & beverage, pharmaceuticals, cosmetics, and chemical production. Inconsistent product weights can lead to:

  • Regulatory non-compliance with labeling requirements
  • Customer dissatisfaction from receiving underfilled products
  • Significant financial losses from product giveaway (overfilling)
  • Increased production costs due to waste and rework
  • Potential safety issues in dosage-sensitive products
Key Features Solving Weight Variation Problems
1. Real-Time Process Monitoring and Adjustment
  • Continuous weight measurement at production line speeds (up to 800 items/minute)
  • Instant feedback to filling machines for automatic adjustments
  • Statistical process control (SPC) integration for trend analysis
2. Advanced Rejection Systems
  • High-speed pneumatic or mechanical rejectors
  • Multi-level sorting based on precise weight thresholds
  • Gentle handling options for fragile products
3. Data Integration and Analytics
  • Cloud connectivity for centralized data management
  • Predictive analytics to identify patterns in weight variation
  • Automated reporting for quality assurance documentation
4. Adaptive Learning Capabilities
  • Self-calibration features to maintain accuracy
  • Machine learning algorithms that optimize checkweigher performance
  • Dynamic adjustment to product changes without manual intervention
Industry-Specific Applications
Food Manufacturing
  • Portion control for packaged foods
  • Compliance with net content regulations
  • Detection of missing components in multi-piece packages
Pharmaceutical
  • Precise tablet and capsule weight verification
  • Compliance with stringent GMP requirements
  • Batch documentation for regulatory audits
Chemical Industry
  • Accurate filling of hazardous materials
  • Verification of bulk chemical packaging
  • Prevention of costly material waste
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (depending on model)
Weighing Accuracy ±0.1g to ±1g (depends on speed & load)
Weighing Speed Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width 100mm - 600mm (adjustable for different products)
Conveyor Material Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers 0

Kontaktdaten
SMARTWEIGH INSTRUMENT CO.,LTD

Ansprechpartner: Shirley

Telefon: +86-15851932889

Faxen: 86-519-68781609

Senden Sie Ihre Anfrage direkt an uns (0 / 3000)

Andere Produkte