Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

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Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Produktdetails:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Zahlung und Versand AGB:

Minimum Order Quantity:	1 set
Preis:	Verhandlungsfähig
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

Kontakt

Ausführliche Produkt-Beschreibung

Produkt:	Lösen von Gewichtsschwankungen bei der Herstellung mit Smart Checkweigher	Höchstgeschwindigkeit:	150-800 Elemente/Minute (konfigurierbar)
Wiegengenauigkeit:	± 0,1 g bis ± 2 g (Geschwindigkeitsabhängiger)	Minimale nachweisbare Abweichung:	0,5% des Zielgewichts
Fördertyp:	Modularer Kunststoff, Edelstahl oder PU -Gürtel	Ablehnungssystem:	Pneumatischer Drücker, Droptor oder Armviertel
Gürtelbreite:	150-600 mm (einstellbar)	Auto-Kalibrierung:	Selbstkalibriert alle 4-8 Stunden
Umstellung Zeit:	<5 Minuten (Werkzeug ohne Design)	Mehrspurige Fähigkeit:	2-6 Parallelspuren
Stromverbrauch:	0,5-1,2 kW (Energiesparmodi verfügbar)	Mittlere Zeit zwischen Fehler (MTBF):	> 25.000 Stunden
Echtzeit-Prozessanpassung:	Automatisches Feedback zu Füllmaschinen	Vorhersagewartung:	KI-basierte Komponentenbewegungsüberwachung
Datenintegration:	ERP/MES/SCADA -kompatibel (OPC UA, JSON, XML)	Regulatorische Zulassungen:	FDA, EU 2017/745 (MDR), OIML R51
IP -Bewertung:	IP54 (Standard), IP66 (Waschdown verfügbar)	Geräuschpegel:	<65 dB
Hervorheben:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

Größe und Tag:

Ansprechpartner: Mrs. Shirley

Telefon: +86-15851932889

Faxen: 86-519-68781609

Andere Produkte

C35 AdvancedLine Checkweigher for Ultimate Production Efficiency

Produkt: C35 AdvancedLine Kontrollwaage

Inspektionsanwendung: Vollständigkeitsprüfung Gewichtskontrolle

Industrie: Chemische, Lebensmittel und Getränke Metall-, Kunststoff- und Elektronikkomponenten

Wiegengenauigkeit: ab ±0,01 g

Checkweigher Combinations with Vision Systems

Produkt: Checkweigher -Kombinationen mit Vision Systems

Kameras: 2-8x Industrial CMOs (5-20 MP)

Optik: Telezentrische Linsen (0,1-0,5x Vergrößerung)

Beleuchtung: Multi-Winkel-LED-Arrays (RGB/W/UV/IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

Produkt: Industriegewichtsprüfer

Gürtelbreite: 150-800 mm (einstellbar)

Gürtelmaterial: PU, PVC oder Metall nachweisbar

Gürtelgeschwindigkeit: 5-120 m/min (Servo-kontrolliert)

Checkweigher Integration in Packaging Lines

Produkt: Checkweigher -Integration in Verpackungsleitungen

Förderbreite: 200–1200 mm

Gürtelgeschwindigkeitsynchronisation: 5–120 m/min

Produktabstand: Min. 50 mm zwischen Gegenständen

Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance

Produkt: Pharmazeutische automatisierte Checkweigher

Waschleiche: 0,1 mg - 500 g (anpassbar bis zu 5 kg für Masse)

Lesbarkeit: 0,1 mg (Mikroballenmodelle), 1 mg (Standard)

Genauigkeit: ± 0,1 mg bis ± 5 mg (abhängig vom Modell)

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

automated checkweigher for high-volume production

cost-saving automatic checking weigher

industrial checkweigher

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